Robotic Packaging Equipment
The technical know-how, developed by CAMA since 1988 on robots and robotized
systems, is the solid
basis on which CAMA can now offer a wide range of packaging
task dedicated loading units equipped
with 2 or 4-axis robots. These units are
designed with the purpose of meeting different packaging
requirements for a
variety of products, such as flow-wraps, bags, thermoformed packs & cartons,
in
relation to the package to be loaded into RSC cases, boxes, trays, Plastic
RTP crates etc.
All CAMA loading units can be combined in complete packaging lines, with different
upstream and
downstream packaging machines, or integrated with other machine
modules for erecting, closing or
lidding of different packs such as RSC cases,
trays, display boxes etc.
Main technical advantages of the Cama loading units are:
Manufacturing flexibility
All CAMA models are composed of a main common frame on which various product
and package
handling systems are positioned. The requirements of different projects
can be thus met with the
possibility of converting and/or modifying the units
in future to facilitate different utilisation.
24/ Seven:
Cama machines are designed and build for 24-hours operation, seven days a week.
User-friendly
The robot is positioned on a high level frame, allowing full accessibility
and vision on all four sides and
satisfying all layout requirements with the
minimum possible footprint;
Clean design, with the location of electrical cables and pneumatic pipes inside
the frame structure,
which are easily accessible by means of suitable openings;
Advanced and user friendly operator’s panel, from where all different functional
parameters as
well as the robot trajectory can be adjusted, modified and set.
Hygienic
Low product retention, thanks to the frame design of the units dust, dirt and
any product debris does
not remain in the system but drops on the floor for easy cleaning during production
itself
(essential feature for stainless steel IP65 wash-down executions).
Market implemented electronic components
Cama Group core business is the engineering and the production of complete high
technology
secondary packaging lines in different sectors of proven technical
know-how with high-level
innovative systems. The constant and consistent investment
in our R&D is based on the
Company assumption that it is essential, to exceed
satisfy our customer needs and to be
outstanding in terms of technological added
value offered to our customer partners.
In-line blowmoulders, Rotary blowmoulders, Injection moulders, Integrated machines
(injection & blowmoulding)
Senzani Brevetti was founded in 1953 by Mr. Iro Senzani who started his activity
by manufacturing a
machine to facilitate carton and case filling.
The prototypes devised and created by him were patented, and the very name
of the company
reflects his founder’s ability to develop and patent new
concepts and ideas.
The first vertical cartoning machine and the first case packer were thus born:
these
designs are still the core of Senzani’s production activity today.
Senzani offers a complete range of machines suitable for a variety of industries
and
applications: detergent powders, agricultural seeds, pet food, foodstuff
(pasta, sweets, rice, sugar, salt), etc....
From the beginning, the company has specialized in customised solutions to
meet customer requirements.
Research and innovation have also traditionally been critically important for
the company,
helping it achieve the highest levels of performance, reliability
and extended working life.
Vertical Cartoning Machines
Senzani vertical cartoning machines are able to reach the highest production
rates by handling
cartons of any kind starting from the most traditional skillet
carton to "flip top” and “shaker box” design for candies.
The Senzani range includes economical machines for low-to-medium output rates,
without ever
compromising on reliability, quality and sturdiness (always the
same as in top-of-the-range machines).
The range of packaged products is extremely
varied: washing powders, short-cut pasta shapes, rice,
sugar, salt, cereal,
pet food, confectionery, chewing gum, frozen food, fertilizers, hardware etc.
Each model of machine has a size and speed range suitable for output rates
ranging from
40-50 cpm up to 600 cpm.
Case Packers
The Senzani case packers are suitable for packing shapes of cartons in cases
and ideally
complement our vertical cartoning machines.
Well-known and appreciated for a long time in the cigarette production industry
for their reliability,
these machines stand out for their ability to remain
perfectly efficient even when the raw material
used is not top quality cardboard.
Logistics
Senzani logistic systems are the best in terms of reliability, speed and production
capacity.
They make it possible to achieve a high level of automation and are equipped
with latest-generation,
high-tech Siemens brushless motors, for perfectly accurate
timing between the bundle pushers
and the conveyor belt.
Automation
With our new Senzani automatic case feeding systems, the machine operator is
no longer required
to take cases out of their containers and place them on the
magazine...
Pick & Place
Senzani Pick & Place Carton packers in American cases, wrap-around cartons
or tray, as well as
its palletisers, are a pleasant innovation in the field
of final packaging.
Robotic palletizers, Laser guided vehicles
Neck and full body sleeving machines, Radiant & steam shrink tunnels.
P.E. is one of the main manufacturers of automatic labelling machines in the
world,
technically experienced in this field since 1974.
So far we supplied more than 5.500 labellers all over the world and in any sector.
The number of employees, including those of the associate societies, is over
265 people,
and the annual production is about 380 labellers.
65% of the sales revenue comes from export.
We are specialized in the following labelling systems:
• COLD GLUE
• HOT-MELT
• SELF-ADHESIVE
• ROLL-FED
• COMBINED SYSTEMS.
The output of our machines can go from 60 BPM up to 1.300 BPM.
Avant-garde technology:
• Bottle plates rotation by servo-motors
• Programmable changeover
• Cold glue/self-adhesive interchangeable labelling stations on the same
machine
• Machines with automatic lubrication systems (ordinary maintenance operations
removed)
Sectors:
Soft drinks, mineral water, food, mineral oils, wine, spirits, chemical products,
pharmaceutical sector, etc…
For two decades, Laudenberg has concentrated exclusively on the manufacturing
of packaging machines
for flat bags and stand-up-pouches and the respective
peripheral equipment. For this reason, we precisely
know and understand our
customers' requirements. We do not offer only packaging machines,
but complete
efficient customer-oriented solutions, whilst adhering to all schedules. Behind
all our
services is a professional, highly qualified development and production
team. Everything that contributes
to Laudenberg's machines, modules and services
makes them a leader in an international marketplace.
The result: Packaging can
be so easy - with Laudenberg.In our research and development departments engineers, designers and electronic
engineers ensure
that customer requirements are realised in a quick and competent
manner. We develop new electronic
control and monitoring systems, sometimes
in conjunction with leading hard and software producers.
Advantage for our customers:
more transparency, more flexibility with modernisation, machine control
or competition
management. Whether a graphical object oriented control concept or total visualisation
of the packaging process - everything is a reality at Laudenberg!
We produce quality, so you can produce quality. This already begins with the
production of parts.
With comprehensive CAD-CAM systems, state of the art CNC
machine tools, qualified professional
staff and a 98% share of own production
we leave nothing to chance. We have a permanent large
selection of material
in stock so that we can guarantee extremely short reaction times.
Not forgetting:
In our assembly halls we can pre-test complete production lines.
So we optimise
the start of production for our customers.
Assured and certified quality to DIN EN ISO 9001 is the result of many years
of a systematic approach to
quality management. A solid TQM - mentality on the
total production line is demonstrated at Laudenberg, ’investments.
Facts about Laudenberg
A small room having less than 20 square metres of space was the place where
all began.
Two years after the foundation - in 1983 - Laudenberg GmbH moved
to Wipperfürth, a village where it is still located today - but on an area
of 16.000 square metres. From the seeds as a service company for installation
and maintenance of machinery, a company has grown which today - nearly 25 years
later - gives work to 145 employees. Laudenberg has its own Research and Development
Department and large manufacturing halls.
Customers are well-known internationally operating groups needing to flexibly
package items such as food, pet food, cosmetics, pharmaceutical or chemical
products. They purchase Laudenberg packaging machinery that forms, fills and
seals pouches of all kinds with a capacity of up to 4 litres. The Laudenberg
after-sales service is something very special and is highly estimated by all
customers. In 2005 turnover will continue to grow by 10 %. All internal capacities
are fully utilized. Laudenberg - always in motion.
Following the motto „Standstill is equal to one step back“,
Laudenberg is permanently seeking for innovations.
1981 Foundation of Laudenberg GmbH
1984 First flat pouch packaging machine
1991 Laudenberg has 60 staff members
1993 ew generation of form, fill and seal packaging line, i.e. FFS
1998 Ultrasonic sealing to seal pouches
2004 Introduction of Round Pouch as a new type of flexible packaging
machinery is supplied by Laudenberg
2005 New technical highlights presented at the Interpack. For instance the all
new packaging line LCM which stands for Laudenberg Continuous Motion and is
able to form, fill and seal up to 500 pouches per minute.
OCS Checkweighers is an internationally established company in the market sector
of dynamic weighing technology and checkweighers.
The quality and quantity of products is beginning to play a major role in every
branch. In order to accommodate it is necessary to establish a reliable verification.
Dynamic weighing systems contribute an important share.
Our checkweighers assume for example the checkweighing according to the FPVO,
sort by weight or check for completeness - reliable, precise, efficient and
service friendly.
Bottle unscramblers, Bottle orientators, Bottle silos, air conveyors
Schmucker creating high performance machines that provide great output.
Thanks to our experience, which dates back to 1977, and the more than 500 machines
we have put on the market, Schmucker can now offer its clients a wide range
of machines designed to meet market needs. Our 30 years of experience make us
a leader in the field of packaging. We face the challenges of a constantly changing
market to reach increasingly better results and to keep up with the progress
and development that characterize the third millennium.. We are able to meet
vast demand with different ranges and models of packaging machines and fully
automatic lines. The many services and the variety of products help us reach
our primary objective: customer satisfaction , and going beyond their expectations.
Manufactured based on the latest breakthroughs in electronic and mechanical
engineering, Schmucker machines are designed to ensure high production efficiency
while keeping maintenance to a minimum.
All phases of work are carried out in a single company, including design, development,
production and distribution of the finished product The complete system, delivered
turn-key, is designed and manufactured at a single source, in a single factory.
This is something we stand out for. This strategy has paid off by putting us
in a position of leadership in the market of Packaging Machines. This is the
only way we can perfect our company's business and the satisfaction of clients.
Thanks to a team of skilled experts in our research and development department,
a highly reliable production division and a motivated, innovated marketing strategy,
we are able to provide versatile machines that combine our success with that
of our clients.
In response to growing market demand, not only has our team grown (the company
now has 90 employees), but the number of market sectors we are involved in has
also grown to include:
Cosmetics Packaging
Foods Packaging
Pharmaceuticals Packaging
Chemicals Packaging
To improve performance in all areas and to offer machines that meet customer
needs in order to provide them with exactly what they need, Schmucker designs
machines that provide the right solution for packaging of all types of products:
solid, liquid, granular, powder, cream, gel and single pieces.
Packlab labelling systems are suitable for the application of labels on containers
of different shapes and sizes at a speed of 24.000 bph.
Engineering technology provides for consistent application accuracy (+/- 0,5mm),
even when sudden speed variations occur during production.
The main feature of these systems, as well as of all Packlab labelling machines,
is their modular design, providing for an easy adjustment to meet any packaging
requirement.
IMA designs and manufactures a wide range of high technology automatic machines
and complete lines to satisfy the primary, secondary and end-of-line packaging
demands of the pharmaceutical industry.
Due to a close and long-standing relationship with the pharmaceutical industry,
IMA is able to develop processing and packaging solutions tailored to each specific
requirement.
IMA’s constant research and development of innovative solutions is the
key to ensuring continuing efficiency and competitiveness in the global pharmaceutical
market.
The services offered by IMA provide the users of its machines with a single
reference point, guaranteeing the maximum efficiency, flexibility and versatility
of the technology supplied.
Kilian tablet presses, Zanasi capsule fillers, Sterile fillers, Co.Ma.Dis Tubefillers,
BFB Cartoners, Case packers, Overwrappers
IMA offers the widest range of products and technical solutions for solid dose
processing requirements. The experience gained in this field, combined with
the constant commitment to innovation, make IMA a leading supplier.
The accuracy in the finishings and the use of selected and tested materials,
allow the manufacturing of high quality equipment that meets the most stringent
GMP rules.
Solid dose requirements are carefully examined by a team of experts in close
collaboration with the customer to identify the best technical solution. Both
standard and customised installations can be supplied.
The Solid Dose Division operates from four production sites: one located in
Bologna, Italy, where IMA granulation equipment, tablet presses, capsule filling
and coating equipment are produced; one in Cologne, Germany, where Kilian tablet
presses are produced and two in Lucca where Zanchetta/Vima granulation, handling
and washing equipment are produced.
IMA LIBRA, in the field of liquid powder and aseptic and non-aseptic processing,
can today offer a wide range of machinery, particularly designed to meet the
most stringent pharmaceutical requirements, from very advanced machinery and
applications through to traditional filling and closing machines.
Combining the role of machinery supplier with the added ability of being a solution
provider for its customers, IMA LIBRA can satisfy new requirements of aseptic
and pharmaceutical markets, offering a product which represents not only consolidated
technology, gained during many years of experience, but which also derives from
a continuous partnership with pharmaceutical multinationals worldwide.
IMA LIBRA aseptic and pharmaceutical products are intended for applications
requiring equipment of high scientific and technological content, where the
industry must comply with very strict standards.
In this market, the company can either manage large-scale projects designing
and manufacturing customized solutions to meet special end-user requirements,
ensuring that end-user time to market deadlines are met.
Almost 150 machines a year are produced in the filling field, most of which
are integrated in complete processing lines, due to an intimate knowledge of
machine integration and line functioning logic, which is guaranteed by dedicated
facilities and staff for equipment assembly integration.
Two different production sites ensure the wide range of machinery, one located
in Calenzano near Florence and one in Ozzano near Bologna, each one specialized
in a specific part of the process.
Cosmetic Packaging
The packaging of cosmetic products means dealing with a very demanding market
characterised by specific needs for high standards of quality, versatility,
flexibility and efficiency. IMA has the necessary know-how and expertise to
guarantee these high standards of quality and has supplied hundreds of machines
and complete lines to major cosmetic companies worldwide.
To confirm the continuous trend towards innovation, by further updating and
upgrading its technology, IMA can now offer the cosmetics industry state-of-the-art
machines together with the support of dedicated and well-established sales and
after-sales services to meet the business challenge of the cosmetics sector.
Thanks to the experience gained in the cosmetic and pharma fields, IMA is also
in the position to offer a wide range of advanced and innovative solutions for
other sectors, such as food, chemical and many other industries.
Tea Coffee Packaging
The first IMA machine for packing tea and herbs into filter bags was designed
and manufactured in 1966 in a small workshop.
Today, the site of the workshop is the headquarters of the IMA Tea, Coffee &
Beverage where more than 150 technical and sales staff work to maintain IMA's
leadership for this type of packaging machinery.
IMA's mission in this sector is to produce state-of-the-art, cost-effective
machines designed to customers' precise requirements.
IMA has a 70% share of the world market for tea bag making machines. Two thirds
of the the world's filter bags are produced on IMA machines.
IMA machines are installed in 67 countries world-wide.
SCIROCCO Flow Pack for high speed M.A.P.
Designed to meet the most demanding requirements in terms of packaging speed,
hermetic sealing, ease of cleaning, and high quality standards of the internal
and structural components.
SCIROCCO is the new PFM Flow Pack for high speed M.A.P. (Modified Atmosphere
Packaging) of cheeses, breads, fresh pasta, sausages and salami, meats and other
products.
The machine features a series of particularly interesting innovations:
Long Dwell transferring continuous motion transversal sealing system (PFM patent)
Available with 1-2-3-4 crimpers per shaft, according to the product and the
required speed
The system guarantees perfectly hermetic sealing, for up to 180-200 packs per
minute (one crimper per shaft version).
Servo-Assisted operating system by means of Brushless motors in direct electric
axis, with touch screen controls and the possibility of on-line connection
Cantilevered machine construction with rounded corners, openable on all sides:
the mechanical and electrical components are housed separately at the back of
the machine, while the front is free from obstruction and thus quick and easy
to clean in every point, visible or hidden
Reel-holding shaft with pneumatic extension and disc brake system
Automatic film mark reel changing system with no reduction in machine speed
The sealing units can be removed from the machine in 10 minutes for routine
workbench maintenance
Construction in AISI 304 stainless steel.
Modulo heavy duty horizontal wrapper
Fully servo driven heavy duty horizontal wrapper for a wide range of applications.
The ergonomic design, the sanitization, the modular structure and the easy
interface with the complete range of feeders, make the new generation of ''Modulo''
a quality wrapper at the top of the sector.
GENERAL FEATURES
- Modular cantilevered frame.
- Servodriven motors for infeed conveyor, longitudinal fin seal wheels,
cut off head.
- Self centering double reel holder.
- N. 3 pairs of longitudinal fin seals wheels.
- Sealing temperature integrated control.
- Up to 30 product parameters can be memorized OPERATOR INTERFACE- 6'' touch
screen.
- Statistic production data.
- Display on machine status, diagnostic and alarms.
OPTIONS.
- No product - No bag.
- 4thset of towing/folding wheels.
- Splicer.
- Expansible reel holder shaft.
- Servocontrol unwinding feed roll.
- Code dater.
- Long Dwell cutting head.
- No gap - No seal.
- Quality control of the packed products.
- Additional electronic axes.
- 10'' coloured touch screen.
Scirocco Pocket-Bag
Pocket Bag® is the new package dedicated to the sector of cheeses and fresh
products in general, which can be opened and closed thanks to the zip, folded
hem or label.
The advantages of Pocket Bag ®:
Open and Close: Pocket Bag® comprises the extreme practicality of the reclosable
package and the guarantee of long-term freshness of the packaged product.
The novelty of the Pocket Bag® package lies in the wrapping material, which
is made up of one or more layers of film that act as a gas barrier, and may
be stripped off, thereby keeping the package intact.
Less Waste: The Pocket Bag® packaging system utilises a single reel of
thermo sealing film. As with normal flow-pack packages, the machine seals the
packages on three sides, offering the possibility of packaging products in the "stand up" position.
These characteristics permit considerable advantages in terms of the reduction
of discards, due to discards and sealing loss, lower costs thanks to the possibility
of using thinner barrier materials without compromising in any way the air tightness
of the seal and, lastly, lower maintenance costs thanks to the reduced temperature
of the sealing crimpers.
Marketing oriented: The Pocket Bag® package may be custom printed by the
client, even on the rear of the package: the service to the final consumer perfectly
weds marketing and communications requirements for food products.
Pocket Bag® can be produced with the flow wrap machine PFM SCIROCCO PB
and vertical machine BG VETTA.
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